Fec MICRO NR Manual do Utilizador

MICRO E-HS-2.1 ELECTRIC SERVO MICRO NUTRUNNER OPERATION I

Never operate the equipment with wet hands. Failure to observe this instruction may cause electric s

Chapter 8: System Operations Page 8-4 8.2 Basic Operational Tests WARNING: Follow Lockout/Tagout and other safety precautions when connecting or

FEC Micro Nutrunner Operations Manual Chapter 8: Maintenance and Inspection (Rev. 2: 02/12) Page 8-5 8.3

Chapter 8: System Operations Page 8-6 8.3.2 Replace Nutrunner (tool). Do not attempt to replace a component of the tool - the tool must be replace

FEC Micro Nutrunner Operations Manual Chapter 9: Troubleshooting (Rev. 2: 02/12) Page 9-1 Chapter 9: Troub

Chapter 9: Troubleshooting Page 9-2 9.1 Abnormal Con

FEC Micro Nutrunner Operations Manual Chapter 9: Troubleshooting (Rev. 2: 02/12) Page 9-3 9.2 Torque Trans

Chapter 9: Troubleshooting Page 9-4 9.2.4 Code 1-3

FEC Micro Nutrunner Operations Manual Chapter 9: Troubleshooting (Rev. 2: 02/12) Page 9-5 9.3 Torque Over

Chapter 9: Troubleshooting Page 9-6 9.4 Tool EEPROM

FEC Micro Nutrunner Operations Manual Chapter 9: Troubleshooting (Rev. 2: 02/12) Page 9-7 9.5 System Memor

Table of Contents Page Chapter 1: Outline 1-1 1.1 About This operations manual 1-2 1.2 Features 1-3 1.3 Functions 1-5 1.4 System requirements

Chapter 9: Troubleshooting Page 9-8 9.6 Servo Ampli

FEC Micro Nutrunner Operations Manual Chapter 9: Troubleshooting (Rev. 2: 02/12) Page 9-9 9.7 Servo Type E

Chapter 9: Troubleshooting Page 9-10 9.8 Servo Ampl

FEC Micro Nutrunner Operations Manual Chapter 9: Troubleshooting (Rev. 2: 02/12) Page 9-11 9.8.4 Code 8-6

Chapter 9: Troubleshooting Page 9-12 9.8.8 Code 8-1

FEC Micro Nutrunner Operations Manual Chapter 9: Troubleshooting (Rev. 2: 02/12) Page 9-13 9.9 Parameter E

Chapter 9: Troubleshooting Page 9-14 9.9.6 Code 9-5

FEC Micro Nutrunner Operations Manual Chapter 9: Troubleshooting (Rev. 2: 02/12) Page 9-15 9.10 Micro-NR M

Chapter 9: Troubleshooting Page 9-16

Chapter 5: Power Up and Initial Checks 5-1 5.1 Before Powering On 5-2 5.2 Initial Data Setting 5-3 Chapter 6: Fastening Instructions 6-1 6.1 Fas

Chapter 9: Troubleshooting 9-1 9.1 Abnormal Conditions. 9-2 9.2 Torque Transducer Origin Error, Cal Check Error. 9-3 9.2.1 Code 1-0 Torque transducer

FEC Micro Nutrunner Operations Manual Chapter 1: Outline (Rev. 2: 02/12) Page 1

Chapter 1: Outline Page 1-2 1.1 About This operations manual This manual details the configuration, components, specifications, and the operation

FEC Micro Nutrunner Operations Manual Chapter 1: Outline (Rev. 2: 02/12) Page 1

Chapter 1: Outline Page 1-4 1.3 Functions {{{{ Fastening function. The following fastening control methods can be selected for either

FEC Micro Nutrunner Operations Manual Chapter 1: Outline (Rev. 2: 02/12) Page 1

WARNING All applicable national and local codes must be followed when installing and operating the equipment detailed in this manual. FAILURE TO ABID

Chapter 1: Outline Page 1-6 {{{{ Static Electricity MICRO NR System construction incorporates many electronic Surface Mounted Devices. (SMD) It i

FEC Micro Nutrunner Operations Manual Chapter 2: Specifications (Rev. 2: 02/12)

Chapter 2: Specifications Page 2-2 2.1 Main Specifications {{{{ Power Supply Voltage P 100~240 VAC, Single Phase, 50/60 Hz (24VDC Output)

FEC Micro Nutrunner Operations Manual Chapter 2: Specifications (Rev. 2: 02/12)

Chapter 2: Specifications Page 2-4 2.4.1 Micro Tool Specification Table TOOL TYPE SERVO TYPE FULL SCALE TORQUE SPEED RPM NM KGM KGCM FTLB IN

FEC Micro Nutrunner Operations Manual Chapter 3: System Description (Rev 2: 02/12)

Chapter 3: System Description

FEC Micro Nutrunner Operations Manual Chapter 3: System Description (Rev 2: 02/12)

Chapter 3: System Description

FEC Micro Nutrunner Operations Manual Chapter 3: System Description (Rev 2: 02/12)

Revision History Revision date Manual No. Content of revision 2009/06/10 First Edition Original manual release 2012/02 Second Edition Revised per la

Chapter 3: System Description

FEC Micro Nutrunner Operations Manual Chapter 3: System Description (Rev 2: 02/12)

Chapter 3: System Description

FEC Micro Nutrunner Operations Manual Chapter 3: System Description (Rev 2: 02/12)

Chapter 3: System Description

FEC Micro Nutrunner Operations Manual Chapter 4: System Setup and Wiring (Rev. 2.1: 12/12)

Chapter 4: System Setup and Wiring Page 4-2 4.1 Component Dimensions The specifications for all of the Micro NR standard system equipment is out

FEC Micro Nutrunner Operations Manual Chapter 4: System Setup and Wiring (Rev. 2.1: 12/12)

Chapter 4: System Setup and Wiring Page 4-4 4.2 Power Requirements and Connections 4.2.1 MNR Unit WARNING: Follow Lockout/Tagout and other

FEC Micro Nutrunner Operations Manual Chapter 4: System Setup and Wiring (Rev. 2.1: 12/12)

Thank you for purchasing our Electric Micro Nutrunner System. This instruction manual describes the procedures for installation, wiring, a

Chapter 4: System Setup and Wiring Page 4-6 4.3 Wiring PLC I/O The MNR I/O can accommodate both active true low (sinking NPN) or active true high

FEC Micro NR Operations Manual Chapter 4: System Setup and Wiring (Rev2.1: 12/12)

Chapter 4: System Setup and Wiring Page 4-8 OUTPUT SIGNALS PLC Pin # SIGNAL TYPE SIGNAL NAME DESCRIPTION 8 OUTPUT REJECT Output when the fa

FEC Micro NR Operations Manual Chapter 4: System Setup and Wiring (Rev2.1: 12/12)

Chapter 4: System Setup and Wiring Page 4-10 PNP (Sourcing) Connection reference FIG. 4-3-3-b PLC Wiring Example (Sourcing) To ensure corre

FEC Micro NR Operations Manual Chapter 4: System Setup and Wiring (Rev2.1: 12/12)

Chapter 4: System Setup and Wiring Page 4-12 4.5 USB Communication Port Communication to a PC and accompanying software is done through the mini

FEC Micro NR Operations Manual Chapter 4: System Setup and Wiring (Rev2.1: 12/12)

Chapter 4: System Setup and Wiring Page 4-14 4.6.1 MNR Unit DIP SW1 Settings { Switch 1 – START Signal Type . P ON – Deadman (must hold START s

FEC Micro NR Operations Manual Chapter 4: System Setup and Wiring (Rev2.1: 12/12)

Warranty Period The standard warranty period is one year from the date of purchase or one year from delivery to the

Chapter 4: System Setup and Wiring Page 4-16 4.7.1 Cable Installation Guidelines Improper installation of cables can reduce cable life expectancy

FEC Micro NR Operations Manual Chapter 4: System Setup and Wiring (Rev2.1: 12/12)

Chapter 4: System Setup and Wiring Page 4-18 [Blank Page]

FEC Micro Nutrunner Operations Manual Chapter 5: Power Up and Initial Checks (Rev. 2: 02/12) Page 5-1 Chapter 5: Power Up and Initial C

Chapter 5: Power Up and Initial Checks Page 5-2 5.1 Before Powering On WARNING: Follow Lockout/Tagout and other safety precautions when connecti

FEC Micro Nutrunner Operations Manual Chapter 5: Power Up and Initial Checks (Rev. 2: 02/12) Page 5-3 5.2 Initial Data Setting After comp

Chapter 5: Power Up and Initial Checks Page 5-4 [Blank Page]

FEC Micro Nutrunner Operations Manual Chapter 6: Fastening Instructions (Rev. 2: 02/12) Page 6-1 Chapter 6: Fastening Instru

Chapter 6: Fastening Instructions Page 6-2 6.1 Fastening Control. The Micro NR is presentable from two different fastening methods, by parameter s

FEC Micro Nutrunner Operations Manual Chapter 6: Fastening Instructions (Rev. 2: 02/12) Page 6-3

Read all instructions before operating the equipment in order to use this equipment safely and correctly. Prior to use, read this instruction manual

Chapter 6: Fastening Instructions Page 6-4 6.1.2 Torque / Angle Method - Target Angle Control. Fastening is performed based upon attaining a desire

FEC Micro Nutrunner Operations Manual Chapter 6: Fastening Instructions (Rev. 2: 02/12) Page 6-5

Chapter 6: Fastening Instructions Page 6-6 6.2 Speed Functions The Micro NR System is user-programmable for operations involving multiple speed se

FEC Micro Nutrunner Operations Manual Chapter 6: Fastening Instructions (Rev. 2: 02/12) Page 6-7 The graphic below describes th

Chapter 6: Fastening Instructions Page 6-8 6.3 Reverse Function The Micro NR System is capable of reverse operations using the manual reverse inpu

FEC Micro Nutrunner Operations Manual Chapter 6: Fastening Instructions (Rev. 2: 02/12) Page 6-9 6.4 Special Functions 6.4.1

Chapter 6: Fastening Instructions Page 6-10 6.4.2 Rundown Revolution Limits Rundown Revolution high and low limits can be set to identify fast

FEC Micro Nutrunner Operations Manual Chapter 6: Fastening Instructions (Rev. 2: 02/12) Page 6-11 6.4.3 Torque Inhibit The

Chapter 6: Fastening Instructions Page 6-12 [Blank Page]

FEC Micro Nutrunner Operations Manual Chapter 7: System Operations (Rev. 2.1: 12/12)

Do not remove the motors and gear cases of tools while power is applied.. The tool output spindle may

Chapter 7: System Operations Page 7-2 7.1 MNR Display and Programming operation. FIG. 7-1 Operational controls and indicators 7

FEC Micro Nutrunner Operations Manual Chapter 7: System Operations (Rev. 2.1: 12/12)

Chapter 7: System Operations Page 7-4 7.2 Display indication modes. Five modes can be selected by pressing the MODE push-button. By using the [] a

FEC Micro Nutrunner Operations Manual Chapter 7: System Operations (Rev. 2.1: 12/12)

Chapter 7: System Operations Page 7-6 5) At the end of the fastening cycle the results will be displayed. Fastening Accepted Fastening Re

FEC Micro Nutrunner Operations Manual Chapter 7: System Operations (Rev. 2.1: 12/12)

Chapter 7: System Operations Page 7-8 PRESS or PRESS or PRESS or PRESS or PRESS or PRESS or PRESS or 7.2.2 Real Time Display m

FEC Micro Nutrunner Operations Manual Chapter 7: System Operations (Rev. 2.1: 12/12)

Chapter 7: System Operations Page 7-10 7.2.3 Fastening Results Display Mode. In Fastening Results Display mode, when [D-NO] shows _0 ~ ), data can

FEC Micro Nutrunner Operations Manual Chapter 7: System Operations (Rev. 2.1: 12/12)

Transport the equipment properly according to its weight. Failure to observe this instruction may cau

Chapter 7: System Operations Page 7-12 「D-NO」 「PARM」 「DATA」 0 1 Calibration Torque (CAL value) 0 1 Peak Low Torque Limit 0 1 Peak High

FEC Micro Nutrunner Operations Manual Chapter 7: System Operations (Rev. 2.1: 12/12)

Chapter 7: System Operations Page 7-14 Data No.10 Calibration torque The calibration value is set according to the tool type (capacity). However,

FEC Micro Nutrunner Operations Manual Chapter 7: System Operations (Rev. 2.1: 12/12)

Chapter 7: System Operations Page 7-16 Data No.19 Torque Inhibit Limit [Nm, Kgm...] Setting range: 0 ~ [10: Calibration torque] × 1.1 Limit for igno

FEC Micro Nutrunner Operations Manual Chapter 7: System Operations (Rev. 2.1: 12/12)

Chapter 7: System Operations Page 7-18 7.3 Parameter Display, Select (setup) and Data Edit Operation All 8 Parameter sets can be setup using the

FEC Micro Nutrunner Operations Manual Chapter 7: System Operations (Rev. 2.1: 12/12)

Chapter 7: System Operations Page 7-20 7.3.3 Parameter Setup Confirmation When the data is changed, the [DATA] display will show "CHNG," an

FEC Micro Nutrunner Operations Manual Chapter 7: System Operations (Rev. 2.1: 12/12)

Install all tools firmly where they can bear the maximum torque during operation. Failure to observe t

Chapter 7: System Operations Page 7-22 7.4.1 Torque Unit Display / Edit Mode Pressing the [SET] button will initiate the preset edit mode and a blink

FEC Micro Nutrunner Operations Manual Chapter 7: System Operations (Rev. 2.1: 12/12)

Chapter 7: System Operations Page 7-24 7.4.3 Memory Card Station Name Display / Edit mode After enter [PESET EDIT MODE], the blinking digit will appe

FEC Micro Nutrunner Operations Manual Chapter 7: System Operations (Rev. 2.1: 12/12)

Chapter 7: System Operations Page 7-26 7.4.5 Memory Card Data File Update by Size Display / Edit mode After enter [PESET EDIT MODE], the blinking dig

FEC Micro Nutrunner Operations Manual Chapter 7: System Operations (Rev. 2.1: 12/12)

Chapter 7: System Operations Page 7-28 7.4.7 Memory Card Abnormal Display / Edit mode After enter [PESET EDIT MODE], current selection is blinking at

FEC Micro Nutrunner Operations Manual Chapter 8: Maintenance and Inspection (Rev. 2: 02/12) Page 8-1 Cha

Chapter 8: System Operations Page 8-2 8.1 Inspection Items A scheduled inspection is recommended to keep the Micro-NR System in the best condition

FEC Micro Nutrunner Operations Manual Chapter 8: Maintenance and Inspection (Rev. 2: 02/12) Page 8-3 8.1